Early Access opens 18 Nov · Sign up →

Cart

Your cart is empty

Blog14 min read

Will a Mid-Drive Kit Fit a 68mm or 73mm Bottom Bracket? Measure Before Ordering

Width is the first check, not the last. Six measurements tell you whether a mid-drive will fit your frame, shift cleanly and stay put.

Unlock £10 off today
Saracen hardtail converted with a KirbEbike Z16 mid-drive motor
On this page

PRE-PURCHASE FIT MEASURING GUIDE + CHECKLIST UK + US

Saracen hardtail mountain bike converted with a KirbEbike Z16 mid-drive motor and triangle battery
A Saracen hardtail with a Z16 mid-drive. The motor sits in a threaded shell, clear of the down tube and chainstays.
The Quick Answer

A 68 mm or 73 mm bottom bracket can take a mid-drive kit, but width alone does not prove it. Most aftermarket mid-drives, including KirbEbike’s Z16 1000W and TSDZ8 500W/750W, are built for threaded BSA/English shells. Check five more things: that the shell is threaded, that its bore is about 33.7 mm, that nothing blocks the motor, that the motor and chainring clear the frame, and that the chainline lets you use your gears.

Will a 68mm or 73mm Bottom Bracket Fit a Mid-Drive Kit?

Usually, if it is a threaded BSA/English shell with nothing in the motor’s way. The 68–73 mm figure is the shell’s width; a mid-drive also needs the right bore and thread, clear space around the shell, and a chainline your gears can live with.

68mm vs 73mm Bottom Bracket: What Actually Changes?

Shell width is the frame shell itself, measured from outer face to outer face. It is not the crank spindle length and not the distance across installed cups.

68 mm shell 73 mm shell
What it is Frame shell width, face to face Frame shell width, face to face
Common use Road, hybrid and many older mountain bikes Many mountain bikes
Thread (BSA/English) 1.37 in × 24 TPI 1.37 in × 24 TPI
Shell inside diameter About 33.7 mm About 33.7 mm
What changes on a mid-drive Spacer arrangement and chainline Spacer arrangement and chainline

Thread and bore per Park Tool; widths per Sheldon Brown. The motor’s own instructions decide the spacer arrangement.

Why “68–73mm Compatible” Does Not Guarantee Fit

Because other shells share those widths. BB30 and PF30 press-fit shells are also made 68 or 73 mm wide, but they have smooth bores of about 42 mm and 46 mm instead of a threaded 33.7 mm one (Sheldon Brown, Park Tool). And even on the right shell, the motor can hit the chainstay or down tube, a cable guide can sit in its path, or the chainring can end up too far out to reach the largest rear cogs cleanly.

How to Measure Your Bottom Bracket Before Ordering

Flowchart: six checks before ordering a 68–73 mm mid-drive kit, each with a continue and a stop condition
Work top to bottom. A stop means verify, not modify.

Step 1: Measure the Shell Width Face to Face

Remove the cranks and bottom bracket first, so you measure the frame shell rather than cups or spacers. Use a digital caliper across the two outer faces. About 68 mm or about 73 mm: continue. Any other width (83, 100 or 120 mm, for example): stop and check the exact motor version.

68 mm and 73 mm bottom bracket shell widths marked on a bike frame
68 mm and 73 mm shells look alike; only a caliper tells them apart.

Step 2: Identify Threaded BSA vs Press-Fit

Look inside the empty shell. A BSA/English shell has internal threads; a press-fit shell has a smooth bore (Park Tool). Thread-together cups can make a press-fit frame look threaded from outside, so judge the frame shell, not the installed bearings. On an English shell the drive-side cup uses a left-hand thread, as Park Tool’s English tap and facing set shows (Park Tool). Italian shells use a different 36 mm × 24 TPI thread, a 35 mm bore and are usually 70 mm wide (Sheldon Brown).

Step 3: Measure the Internal Bore

A BSA/English shell has an inside diameter of about 33.7 mm (Park Tool). KirbEbike’s installation drawing for the Z16 shows the part that passes through the shell at Ø33.2 mm, so a standard BSA shell leaves only about 0.5 mm on the diameter. A bore of about 41 mm or more points to a press-fit or T47 shell; an Italian shell is about 35 mm.

Bar chart: shell inside diameters of BSA, PF41, PF42, PF46 and T47 against the 33.2 mm Z16 motor tube
Approximate shell inside diameters per Park Tool.

Step 4: Inspect for Obstructions Around Shell

Check under and around the shell for cable guides, weld beads, bosses, internal sleeves, suspension pivots, kickstand plates and anything that is out-of-shape in the down tubes or chainstays. The motor housing should be able to lie flat against the frame.

Step 5: Check Motor Housing and Chainstay Clearance

The motor body should swing up into position without being forced against the frame. Then check the chainring against the chainstay on its own: the housing can clear while the ring still rubs. KirbEbike’s side-view drawings measure about 225 × 145 mm for the Z16 and 204 × 126 mm for the TSDZ8, which helps you judge the space under the down tube.

Step 6: Check Chainline Before Calling It Compatible

Chainline is the sideways distance from the frame’s centreline to the middle of the chainring. If the ring sits too far out, the chain runs at a steep angle to the largest rear cogs, which causes noise, poor shifting, dropped chains and faster wear. There is no single perfect number: measure it after fitting and test every gear.

Schematic: chainline measured from the frame centreline to the chainring, with chain angles to the cassette
Schematic, not to scale. KirbEbike’s drawings give 47 / 49.5 mm for the Z16 and 49.5 / 55 mm for the TSDZ8; measure your own installation.

68mm vs 73mm Mid-Drive Installation: Spacers and Hardware

What Spacers Actually Do

Spacers take up the difference between the shell width and the motor’s mounting length, or move the motor out to clear the chainstay. Luna Cycle, for example, notes that a BBSHD built for 100 mm fat-bike shells needs extra spacers on a 73 mm shell. Each motor has its own arrangement, so follow its instructions.

KirbEbike Z16 mid-drive kit: motor with chainring, crank arms, display, brake levers, speed sensor, fixing rings and lockring tool
The Z16 kit as supplied: motor and chainring, crank arms, display, brake levers, speed sensor, fixing rings and lockring tool.

Why a 73mm Shell May Need a Different Spacer Stack

On KirbEbike’s Z16 drawing the chainline is 47 mm on a 68 mm shell and 49.5 mm on a 73 mm shell, because the wider shell pushes the drive side out; the TSDZ8 drawing gives 49.5 mm and 55 mm. The fixing plate and lockring position also change with width. Use the kit’s own parts; do not improvise with washers or clamps.

Direct Fit vs Spacer Fit

Direct fit (fewer spacers) Spacer fit
Setup Simpler More parts to align
Chainstay clearance Fixed by the frame Can be increased
Chainline Closest to the motor’s design figure Moves the ring outward
Pedal width (Q-factor) Unchanged May increase

Threaded vs Press-Fit Bottom Brackets for Mid-Drive Conversions

BSA / English Threaded: The Straightforward Case

British and ISO threaded shells use 1.370 in or 1.375 in × 24 TPI threads in 68 mm and 73 mm widths (Sheldon Brown). This is the shell both KirbEbike mid-drives are built for. “Straightforward” still means checking the motor body, chainring, cables and battery space.

Press-Fit: When an Adapter May Work

BB86/BB92 (PF41), BB30 (PF42) and PF30 (PF46) are different standards, and width alone cannot tell them apart (Park Tool). An adapter is only valid when both the frame standard and the chosen motor support that adapter path. KirbEbike lists both of its mid-drives for 68/73 mm threaded shells and does not list a press-fit option, so a press-fit frame needs a specialist assessment before you order.

When a Workshop Assessment Is Sensible

Have a bike shop inspect the frame if the shell standard is not clear, the frame is carbon, an adapter would be required, the frame's threads are damaged or the shell's faces are not even, the internal cables pass over the motor path, or the suspension pivots are in the way of the shell. It is also a good idea if you don't have crank and bottom-bracket tools or if you can't measure chainline after installing.

Chainline vs Chainstay Clearance: The Fit Check Buyers Miss

Physical Fit vs Drivetrain Fit

Physical fit means the motor passes through the shell and tightens against the frame. Drivetrain fit means the finished bike shifts cleanly across the cassette. One KirbEbike Z16 owner fitted kits to two 12-speed trail bikes and could not use the lowest two or three gears: the motor fitted, the drivetrain did not fully.

Smaller vs More Offset Chainrings

A smaller chainring sits further from the chainstay, which can solve rubbing; a different ring offset moves the chain in or out. KirbEbike sells a 38T aluminium chainring for the TSDZ8 (£40; owners describe the stock ring as 44T), and one owner reports it gave a good chainline on a Trek mountain bike.

What to Record on a Test Installation

Frame make, model and year; shell width, type and bore; spacer stack; chainring size; chainring-to-chainstay gap; final chainline; the lowest rear gear that shifts cleanly; and any cable you had to reroute.

Two hardtail mountain bikes converted with mid-drive motors, parked by a harbour railing
Two hardtails converted with mid-drives. Each frame needs its own clearance and chainline check.

KirbEbike Mid-Drive Fit: TSDZ8 vs Z16

KirbEbike Z16 installation drawing: 176 mm overall width, 33.2 mm tube, chainline 47 / 49.5 mm for 68 / 73 mm shells
Z16 installation drawing: 176 mm overall, Ø33.2 mm tube through the shell, chainline 47 / 49.5 mm on 68 / 73 mm shells.
KirbEbike TSDZ8 installation drawing: 170 mm overall width, chainline 49.5 / 55 mm for 68 / 73 mm shells
TSDZ8 installation drawing: 170 mm overall, chainline 49.5 / 55 mm on 68 / 73 mm shells.
Fit item TSDZ8 500W / 750W Z16 1000W
Shell 68 or 73 mm threaded 68 or 73 mm threaded
Frame Steel or aluminium; no carbon Steel or aluminium; no carbon
Press-fit Not listed; needs a specialist assessment Not listed; needs a specialist assessment
Overall width (drawing) 170 mm 176 mm
Chainline, 68 / 73 mm shell (drawing) 49.5 / 55 mm 47 / 49.5 mm
Side-view size (drawing) 204 × 126 mm 225 × 145 mm
Motor weight Not stated on the current page 6 kg
Chainring Owners report a 44T stock ring; 38T aluminium ring sold separately (£40) Not published
Tools needed Crank puller and bottom-bracket tool Crank puller and bottom-bracket tool
Also check Frame clearance, chainline, battery space Frame clearance, battery space; disc brakes recommended

From KirbEbike’s mid-motor kit page (Z16 and TSDZ8 options), its installation drawings and the mid-motor collection, November 2026.

TSDZ8 500W/750W

The TSDZ8 option (500W or 750W) is drawn for 68 or 73 mm threaded shells, with a 49.5 / 55 mm chainline and 170 mm overall width. Owners report fitting it to bikes such as a Giant Talon mountain bike, and one notes that some frames need extra spacers for a perfect fit.

Z16 48V 1000W

The Z16 is listed for 68/73 mm threaded shells on steel or aluminium frames, but do not assume the same hardware or chainline as the TSDZ8: its drawing gives 47 / 49.5 mm. KirbEbike asks buyers to check frame clearance and battery space, and at 6 kg and about 225 × 145 mm in side view it is the larger motor of the two.

Product touchpoint

Two motors, one kit page

The Z16 1000W (from £520 motor only) and the TSDZ8 500W/750W (from £350 motor only) are options of the same KirbEbike mid-motor kit, both drawn for 68/73 mm threaded shells. Not sure about your frame? Send support the photos listed below before you order.

See the mid-motor kit →

68–73mm Mid-Drive Alternatives Compared

Option Published bottom-bracket fit Fit angle Key caution
KirbEbike TSDZ8 68/73 mm threaded Torque-sensing, 500W or 750W Threaded shells only; check clearance
KirbEbike Z16 68/73 mm threaded Torque-sensing, 1000W, 160Nm, 6 kg Larger motor; check clearance
Bafang BBS02 (Luna 750W) 68–73 mm Classic one-piece design Not for 100–120 mm fat-bike shells
Bafang BBSHD (Luna) 68–73 mm; 100 and 120 mm versions Separate versions per width A 100 mm motor is not a 68–73 mm motor
CYC Photon 2 BSA 68–83, 100, 120 mm; BB92 Documented BB92 path Adapter path is CYC-specific

Each maker’s or retailer’s published fit data, November 2026. Verify the exact version before ordering.

Mid-Drive vs Hub Motor When Your Bottom Bracket Is a Poor Fit

Mid-Drive vs Hub Motor: Fit Requirements

Mid-drive Hub motor
Key frame interface Bottom-bracket shell Fork or rear dropouts
Must match Shell width, type and bore Wheel size and dropout width
Also check Frame clearance, chainline, drivetrain Brake type, gears, torque restraint

When a Hub Kit Is the Cleaner Conversion

On a press-fit, carbon or heavily obstructed frame, a hub kit avoids the bottom bracket entirely and needs no adapters or frame changes. See our rear hub vs mid-drive guide and conversion kits with battery.

Rider on a mountain bike converted with a KirbEbike rear hub motor and Taishan battery
A hardtail with a mid-drive conversion. The motor sits in a threaded shell, clear of the down tube and chainstays.

Printable 68–73mm Bottom Bracket Fit Checklist

Print this page or save it, then tick each line with the cranks and bottom bracket removed.

Check Pass condition Yes No
Shell width About 68 mm or 73 mm, frame shell only ☐ ☐
Shell type Threaded BSA/English (not press-fit, not Italian) ☐ ☐
Internal bore About 33.7 mm ☐ ☐
Threads Clean, undamaged, cups thread in by hand ☐ ☐
Obstructions No cable guide, weld, boss or pivot in the motor’s path ☐ ☐
Motor housing Clears the down tube and frame without force ☐ ☐
Chainring Clears the chainstay ☐ ☐
Chainline Chain reaches the largest and smallest cogs cleanly ☐ ☐
Hardware Correct spacers and fixing plate for your shell width ☐ ☐
Battery Mounting space and removal path confirmed ☐ ☐
Frame material Steel or aluminium, not carbon ☐ ☐
Workshop not needed All of the above confirmed without modifying the frame ☐ ☐

One “No” means stop and verify. For battery space, use our battery frame-fit guide.

What to Send Support If You Are Still Unsure

  • One full side photo of the bike
  • Close photos of both sides and the underside of the bottom bracket
  • A caliper photo showing the shell width
  • A photo of the inside of the empty shell, if you can
  • Frame make, model, year and size
  • Your current crank and bottom bracket, if known
  • The motor kit and chainring size you want
  • A photo of the chainstay area and any cable guides or pivots near the shell

Send these to KirbEbike support. Do not file, grind, clamp or modify the frame to force a motor to fit; if fit is uncertain, verify before ordering or use a workshop.

Conclusion: Width Is the First Pass, Not the Answer

A 68 mm or 73 mm measurement tells you the motor might fit. A safe order needs the rest confirmed: a threaded BSA shell, a bore of about 33.7 mm, nothing in the motor’s path, clearance for the motor and chainring, a chainline your gears accept, and the right hardware for your width.

Measure, compare the figures with the exact motor’s fit data, and send photos if anything is uncertain.

Measured and still unsure?

Send your shell width, bore and photos before you order.

Frequently Asked Questions

Are most bottom brackets 68mm?

On threaded frames, 68 mm is the standard BSA/English width and 73 mm is common on mountain bikes (Sheldon Brown). Many newer frames use press-fit or T47 shells instead, so measure yours rather than assume.

What is the standard diameter of a bottom bracket?

There is no single one. A BSA/English shell is about 33.7 mm inside with 1.37 in × 24 TPI threads; press-fit shells such as PF41, PF42 and PF46 have larger, smooth bores of roughly 41 to 46 mm.

How do I know which bottom bracket I have?

Take off the cranks and bottom bracket, check for threads or smooth bore, check the width and bore of the shell, record the crank/bottom bracket used and verify with the frame maker.

Will a 68mm mid-drive kit fit a 73mm bottom bracket?

Sometimes, when the motor is designed for both widths and the correct 73 mm hardware is supplied. KirbEbike’s TSDZ8 and Z16 are listed for both; a motor sold only as 68 mm may not suit a 73 mm shell.

Can a mid-drive motor fit a press-fit bottom bracket?

Only with a system that supports it. CYC lists a BB92 option for its Photon 2; KirbEbike lists its mid-drives for threaded shells only. Clearance and chainline still need checking.

Which is better, a hub motor or mid-drive motor?

A mid-drive suits hills, uses your gears and keeps the weight central; a hub motor is simpler and does not depend on the bottom bracket at all. Read our rear hub vs mid-drive guide.

What is the top speed of a BAFANG mid-drive kit?

There is no one number. It is based on the motor, voltage, controller programming, gearing, wheel size, load and legal limits in which you ride.

Which BAFANG mid-drive motor is best?

It depends on the bike and use. Luna lists its 750W BBS02 for 68–73 mm shells only; the 1000W BBSHD comes in 68–73, 100 and 120 mm versions. Fit and local rules come before output.

How long should a bottom bracket last?

There is no fixed mileage; bearing quality, dirt, load and maintenance decide it. A mid-drive replaces the original bottom bracket, so after conversion check the motor’s bearings and the drivetrain instead.

What is the most reliable e-bike conversion kit brand?

Judge by evidence, not brand: published fit standards, spare parts, warranty and support, electrical documentation, real installations, and a system suited to your bike and local rules.

Sources

🛡️
A note on safety & legality. Never modify a frame to fit a motor, and do not fit a mid-drive to a carbon frame. Tighten all fixings to the stated values. Both KirbEbike mid-drives are rated above 250W, so in Great Britain they are for private land, not public roads (GOV.UK). US federal and state rules differ (16 CFR § 1512.2).

About this guide

Author: Andy Kirby. Last reviewed: November 2026. Shell standards and dimensions come from Park Tool and Sheldon Brown. KirbEbike fit data come from the live mid-motor kit page (Z16 and TSDZ8 options), its installation drawings and the mid-motor collection. Owner experiences are from customer reviews. Competitor fit data are each maker’s or retailer’s published figures.